I have been playing around with SolidWorks Sheet Metal functionality and now have a DRAFT shape for the flex PCBA. Here's how it looks unfolded:
Here it is folded, with the various sections marked:
And here is the rather simple assembly which consists of:
- Sullins PPPC041LFBN-RC (well stocked generic 0.1" header)
- Samtec TLW-107-05-T-S (not as well stocked but need the thin insulation height)
- Seeed Studio XIAO ESP32-C6 (debug port cowboy/girl)
Next steps:
- Create above components in my Altium Database Library.
- Import flattened PCB outline into Altium while I wait for JLCPCB to confirm stack-up and material queries.




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